Automotive

ARPRO is widely used in automotive interiors to improve occupant safety. It manages impact energy by absorbing it and is ideal for multiple impact protection. It is a key component in pedestrian safety systems.

Metal wireframes can be incorporated into ARPRO allowing the removal of body-in-white elements leading to significant weight savings, improved fuel economy and reduced vehicle emissions.

ARPRO storage systems are space saving and efficient for the user. ARPRO parts are lightweight and contain shaped recesses for tools, jacks, wheels, inflation kit etc. This allows easy use and storage for all car accessories.

ARPRO is widely used in automotive interiors to improve occupant safety. Applications include: side impact protection, head rests, knee bolsters and more. 

 

An important safety benefit of ARPRO is its resiliency and ability to withstand repeated impacts.

BMW i8

Top of picture, a car door with a black outer trim and an inner white material and silver handle. Bottom picture: a black plastic car door mould that fits into the inside of the upper picture

BMW i8 door with ARPRO

Long black piece of moulded ARPRO (expanded polypropylene). At the top there are smoothed slightly rounded areas in which you would sit on and the bottom area has straight lined ridges

Anti-submarine seat ramp, preventing you from slipping out under the lap belt during a collision. From a Volvo XC60

Baby sitting in red, grey and black car baby seat

Incredibly light child car seat from Avionaut

Face on view of a rear car seat without fabric covering, showing metal fixings and recessed compartment that has felt in

Rear car seat with flocked recessed compartment for Jaguar Land Rover

An almost triangular shaped piece of ARPRO (expanded polypropylene) with raised bumps. Shaped like a front car footwell

Front footwell floor leveler from VW

ARPRO is a key component in meeting the requirements for pedestrian safety systems. Bumper energy absorbers molded from ARPRO result in far lighter pedestrian compliant solutions and need no additional space versus alternative materials or design approaches.

 

Compared to alternative materials, ARPRO bumper systems can be up to 50% lighter in weight and 20% faster in assembly due to the elimination of secondary fasteners.

Black ARPRO (expanded polypropylene) moulded bumper inside a white shiny cover signifying the front fascia.

ARPRO bumper inside the front fascia

View of side of a curved bumper with a circle cut out to the middle left and cut out grooves in both the top and bottom

Porsche 911 bumper

Black ARPRO (expanded polypropylene) moulded bumper with a large void in the middle with cut out grooves in both the top and bottom

Maserati bumper

Black ARPRO (expanded polypropylene) moulded bumper segment, left side if facing the car. Has two rectangular cut outs along the bottom and a curved recess along the top.

VW bumper segment

Our optimization efforts are focused on achieving best performance at minimal system weight.

 

Metal wireframes or plastic components can be incorporated into ARPRO to produce a molded part that enables the reduction or elimination of structural pieces and their associated tooling costs. This leads to significant weight savings, improved fuel economy and reduced vehicle emissions.

 

Automotive seat cushions molded from ARPRO offer mass reduction, parts consolidation and lower system costs as well as improved anti-submarining performance.

Long black piece of moulded ARPRO (expanded polypropylene). At the top there are smoothed slightly rounded areas in which you would sit on and the bottom area has straight lined ridges

Anti-submarine seat ramp, preventing you from slipping out under the lap belt during a collision. From a Volvo XC60

Baby sitting in red, grey and black car baby seat

Incredibly light weight child car seat from Avionaut

ARPRO storage systems are space-saving and efficient for the user. The systems are lightweight and contain shaped recesses for tools, jacks, wheels, inflation kits, etc. This allows for easy use and storage.

Car tools in a triangular shaped moulded housing made from Black ARPRO (expanded polypropylene)

A car tool box

A grey tool box for an Volvo XC60 made from porous ARPRO (expanded polypropylene)

And a car tool box from a Volvo XC60

A black circular piece of ARPRO (expanded polypropylene) moulded into a tool box for a Fiat car

And a car tool box from a Fiat

ARPRO complements its excellent energy absorption capabilities with impressive acoustic performance. A special formulation, called ARPRO Porous EPP (PEPP), is used to reduce noise, vibration and harshness (NVH).

Tests show noise reduction levels of up to ten times that of alternative materials. In automotive interiors, ARPRO PEPP is used to reduce noise levels without increasing weight.

Two separate long black pieces of moulded ARPRO (expanded polypropylene), which when joined make a seat ramp. At the top there are smoothed slightly rounded areas and the bottom area has ridges

A sound absorbing seat ramp for an Alfa Romeo Stelvio, made in two separate parts

Two long black pieces of moulded ARPRO (expanded polypropylene), joined to form a seat ramp. At the top there are smoothed slightly rounded areas and the bottom area has ridges

A sound absorbing seat ramp for an Alfa Romeo Stelvio made in two parts now joined together

Moulded particles of ARPRO (expanded polypropylene) in Porous, available in various sizes and densities

ARPRO Porous